What is Batch Picking
Batch picking, also known as batch order picking, is a method in which an order picker picks multiple orders at the same time instead of completing them piece by piece. This minimises walking distance and speeds up the picking process. After picking, the items are sorted by order, offering extra efficiency in busy warehouse environments.
The advantages of batch picking
Batch picking is increasingly used in warehouses that handle many small orders. Some key benefits include:
- Reduced walking distances: Because several orders are picked at once, the order picker has to walk back and forth less.
- Higher productivity: By saving time, a picker can process more orders in the same amount of time.
- More efficient workflow: Batch picking reduces waiting times and makes the process more predictable.
- Cost savings: Lower labour costs through more efficient use of time and resources.
How batch picking works
The batch picking process consists of the following steps:
- Grouping orders: Orders with overlapping products are grouped together.
- Route optimisation: The most efficient walking route is determined.
- Picking products: The picker uses an order picker cart to collect the batch.
- Order sorting: After picking, products are separated by order and prepared for dispatch.
By using advanced tools such as orderpick carts with pick-to-light or powered wheels, the process becomes even faster and more ergonomic.
Picking trolleys from Multitube: The perfect solution for batch picking
At Multitube, we understand how important efficiency and ergonomics are in the order picking process. That is why we offer different types of order picking trolleys that optimise batch picking:
1. Modular picking trolleys
Our modular picking trolleys are light, manoeuvrable and designed for intensive use. They offer enough space for totes and crates to pick multiple orders at once. Thanks to our Tube & Joint system, you can easily configure these trolleys yourself in our webshop, which means you always have a tailor-made solution. Can't find exactly what you are looking for here? Then check out our inspiration page for ideas or contact us directly for a customised solution.
2. Powered picking carts
Picking carts can be physically demanding, especially with heavy loads or long walking distances. Our powered wheeled order pick carts, also known as e-pick carts, reduce physical effort and increase ergonomics, allowing employees to work more efficiently and with less fatigue. These carts are equipped with intuitive controls, making them easy to manoeuvre, even in narrow aisles. This contributes to a safer and more pleasant working environment.
3. Picking carts with drive and Pick-to-Light
For maximum speed and precision, we offer picking carts with both a powered wheel and a pick-to-light system, also called the e-pick-to-light cart. This advanced system guides the order picker with light signals, reducing errors and increasing speed. Providing instant visual cues shortens the search process and increases productivity. This combination is ideal for warehouses striving for maximum efficiency and accuracy.
Tugger carts and tugger trains: for batch picking on a larger scale
For warehouses that want to move large quantities of products in one go, tugger carts and tugger trains are an excellent solution. These carts can be linked and transported through the warehouse in one go, making batch picking on a larger scale more efficient. This not only reduces the walking and driving distances required, but also increases the throughput of goods. Tugger trains are ideal for just-in-time deliveries and production environments where continuous material flows are required. Thanks to their modular design, they can be adapted to different types of loads, from totes and boxes to pallets and roll containers. This makes them a versatile and scalable solution for warehouses with high picking frequency and dynamic logistics processes.
How to choose the right order picking cart
When choosing the right order picking trolley for batch picking, there are a number of factors to consider:
- Weight of load: Choose powered wheels for heavy loads.
- Accuracy requirements: Consider pick-to-light for error-free order picking.
- Distance and route complexity: For long routes or large warehouses, a tugger train or powered cart may be the best option.
- Ergonomics and ease of use: Make sure the cart is comfortable and easy for employees to handle.
Increase efficiency with batch picking
Batch picking is a powerful method to increase efficiency in warehouses. By using the right tools, such as Multitube's innovative order picking carts, you can not only increase productivity, but also improve ergonomics and accuracy. Whether you choose a standard pick cart, a powered model or an advanced pick-to-light solution, Multitube has the perfect order pick cart for your warehouse. Contact us today for more information and advice on the best solution for your logistics processes!